Cast high chrome balls are important consumables used in industrial
fields such as grinding and grinding, especially in mining, metallurgy,
cement and other industries as grinding media. In order to make it
have excellent wear resistance, hardness and impact resistance, cast
high chrome balls need to undergo precise heat treatment processes.
When we introduce the product, many customers will ask why cast
high chrome balls need to be heat treated. Today, the relevant
technical personnel of our factory will give you a detailed
introduction to the reasons why cast high chrome balls need to be
heat treated.
What is heat treatment of cast high chrome balls?
The so-called heat treatment is the process of heating, heat
preservation and then cooling the cast high chrome balls.
After such a process, the internal structure of the cast high
chrome balls will undergo certain changes, so as to achieve
the desired performance.
Heat treatment can significantly improve the hardness and wear
resistance of the cast balls by controlling their microstructure.
This structure has a high hardness at the beginning, but it is
more brittle and prone to cracks and breakage. Through
annealing treatment, the internal stress of the casting can be
effectively eliminated, its organizational structure can be
improved, and it can be made more uniform, thus creating
conditions for the subsequent quenching and tempering process.
The wear resistance and impact resistance of the cast ball after
annealing have been significantly improved.
Quenching is a key step in heat treatment. Quenching is to heat the
cast ball to the austenite temperature (usually 950~1050°C), and then
quickly immerse it in water or oil to quench it, so that it transforms
from austenite to martensite, forming a microstructure with higher
hardness. The hardness of the high chromium cast grinding balls after quenching
can usually reach more than 60HRC, which significantly improves its wear
resistance.
However, although the hardness of the cast ball after quenching is extremely
high, its toughness is poor and it is prone to brittle cracking. In order to improve
this problem, tempering treatment is essential. Tempering can eliminate the
internal stress generated during quenching by heating the cast ball to a certain
temperature (usually 200~500°C) and keeping it warm for a certain period of
time, adjust the balance between hardness and toughness, and make the cast
ball more stable under high impact and high load conditions.
Cryogenic treatment is an optional process. By cooling the cast ball to a low
temperature (usually -70~100°C), it can further refine the grains, reduce
residual austenite, and improve the hardness and wear resistance of the cast ball.
The heat treatment process of cast grinding media ball is a key step to ensure that
their performance reaches the best state. Our factory has its own set of processes
and technologies for heat treatment of cast high chrome balls. Years of experience
have also allowed us to have different final treatment methods for grinding media
balls of different specifications, different materials, and different production processes,
but the wear resistance and environmental protection of grinding media balls after the
final treatment have been greatly improved.